Product Description
Application area:
Suitable for measuring ash Fusion in coal ash for industries such as electric power, coal, commodity inspection, environmental protection , metallurgy , papermaking , chemical industry, collate industry, science & research institution and inspection administration.
Technical Data:
- Furnace Temperature Range: 0C~1600C
- Temperature Controlling Accuracy: < 3C
- Resolution: 1C
- Sample Quantity: 5 samples each time
- Laboratory Atmosphere: Oxidability or weak reducibility
- Rate of temperature increase Meet the requirements of national standard
- Power Supply: 220V, 50/60HZ
- Maximum Power: 2.7KW
- Cabinet Dimension: 540mmx540mmx820 mm
- Weight: 70kgs
TECHNICAL CHARACTERISTICS:
- Can test five GB Samples at the same time, it can automatically judge all characteristic temperature.
- Unique vertical structure, heating element and temperature resistance, special furnace insulation materials, can work stably to 1600. Such a new structure design,to achieve the highest temperature with minimal power.
- Cross shaped corundum sealed tube structure, truly meet the test requirements of the atmosphere.
- Rotary image acquisition device using trapezoidal speed control of the step motor will send samples to the exact position; ensure the ash cone does not
- fall, and the 12 bit high precision angle encoder position feedback ash cone, at any time to fine tune.
- Professional stars to monitor the camera, the sensitivity of 0.1Lux, automatic completion of the whole test tracking, showing a clear image of the experiment. Unique universal adjusting device, can easily and quickly adjust the position of the camera.
- New image processing algorithms, the intelligent recognition of characteristic temperature, more accurate results.
- Matching with high performance gas detecting device, to detect the leakage of the gas, exceeds a preset value automatic alarm and automatic control gas circuit,real-time detection and experimental environment, ensure safety and reliability of the test process.
- ISO, ASTM, GB to BS, DIN and other standards.
Versatile Ash Cone AnalysisThis tester accommodates multiple ash cone types-pyramid, half-sphere, sphere, and deformation points-facilitating comprehensive analysis of fusion characteristics. The automated image recording and multi-point measurement features enhance data accuracy and support varied testing needs within the coal and energy industries.
Automated Precision and User-Friendly OperationBenefit from fully automatic temperature calibration, digital LCD touch screen display, and user-friendly PC software for seamless operation. Programmable temperature control and integrated cooling maintain consistency across batches, while report generation simplifies documentation and compliance.
Robust Construction and Smart SafetyThe device features a high-grade steel chamber and ceramic fiber insulation for durability. Critical safety systems, including over-temperature and power failure protection, provide secure operation. With a platinum/high-temperature alloy tray, it withstands rigorous laboratory demands for reliable, long-term service.
FAQ's of Ash Fusion Tester(auto):
Q: How does the Ash Fusion Tester determine ash fusion points?
A: The tester automatically heats ash samples in programmable increments, capturing cone shape changes using a high-resolution optical camera. It supports pyramid, half sphere, sphere, and deformation point analysis to precisely identify ash fusion characteristics as per industry standards.
Q: What types of samples can be tested and in what capacity?
A: This instrument is ideal for coal, coke, and solid fuel samples. It processes up to 12 specimens per batch, making it suitable for both routine laboratory analysis and high-volume industrial applications.
Q: When should automatic calibration be performed?
A: Automatic temperature calibration is recommended before each batch or whenever accuracy checks are needed. The system's built-in calibration ensures consistent measurements and minimizes human error.
Q: Where can test data be exported or accessed?
A: Test results can be exported via USB, Ethernet, or directly to a printer. The included PC software enables data processing and comprehensive report generation for evaluation, audits, and record-keeping.
Q: What is the process for monitoring cone deformation during testing?
A: The instrument uses a high-resolution camera system to capture, record, and analyze cone deformation in real time. Automated image recording and digital display allow for precise monitoring throughout the test cycle.
Q: What safety and environmental features does the device have?
A: Safety is ensured with over-temperature and power failure protections. The system operates efficiently within ambient temperatures of 10-35C and relative humidity below 80%, maintaining optimal performance and laboratory safety.
Q: How does using the Ash Fusion Tester benefit coal and energy laboratories?
A: The automated, accurate measurements reduce manual workload and minimize errors, while the programmable, multi-sample batch design accelerates throughput. Durable materials and robust safety features support reliable, long-term operation, improving lab productivity and compliance.