Product Description
Accessory to convert standard hydrualic press to a heated version
Atlas Heated Platens have been designed for use with all Atlas-series Hydraulic Presses to provide heated pressing surface up to 300C temperature, with a load bearing capacity up to 15 tons. The platens are easily installed into Specac presses by replacing the upper pressing face bolster fixing with the top heated platen and placing the lower heated platen over the lower pressing face of the press.
A digital automatic temperature controller with a stability of 1C is provided for control of the platens, and the lower heated platen is fitted with a permanent thermocouple that monitors the temperature close to the pressing surface of the platens. The support blocks of the platens that connect to the press, are water cooled to isolate the press from any direct heating effect of the platens and to allow for efficient heating and cooling cycles of operation. An inline flow safety cut out device is incorporated into the water flow tubing to switch off power to the platens if the water supply is cut or interrupted. PVC tubing and flow connectors are supplied with the heated platens for water cooling.
The heated platens and press products are also designed to be used with Specacs Constant Thickness Film Maker accessory (GS15640) for the preparation of thin films of polymers and plastic materials at a diameter of 29mm. However, the heated platens can be used alone in a press, without the film maker accessory, if larger diameter films are required for pressing.
This product has full CE safety approval.
Features and Benefits
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Controlled temperature to 300C with water cooling
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15 Ton load bearing capacity
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100mm diameter pressing surface
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Compatible with all Specac Atlas Hydraulic Presses
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CE Safety approved
Maximum Heat Transfer with Superior DesignElectrically Heated Platens are crafted with a ground and polished finish, ensuring enhanced heat transfer during industrial processes. Embedded tubular heaters and high-temperature ceramic wool insulation provide consistent and efficient heating, minimizing thermal losses.
Advanced Safety and Control FeaturesSafety is prioritized with integrated overheat protection and thermal cut-off systems. The PID temperature controller, featuring a digital display, maintains precise temperature settings for reliable operation. Optional features like cooling channels and shielded cable glands further enhance adaptability.
Customizable Solutions for Industrial ApplicationsPlatens can be tailored to specific size, weight, and electrical requirements. Heavy-duty lifting hooks support easy handling, while straightforward maintenance access allows for rapid heater replacement. Available in semi-automatic or fully automatic modes, these platens suit diverse production needs.
FAQs of Electrically Heated Platens:
Q: How do electrically heated platens enhance heat transfer in industrial processes?
A: Electrically heated platens feature a ground and polished surface, paired with embedded tubular heaters and ceramic insulation. This combination enables efficient and uniform heat distribution, optimizing thermal transfer for applications like molding, lamination, and heating tasks.
Q: What safety mechanisms are incorporated into these platens?
A: The platens include built-in overheat protection and thermal cut-off systems. These features actively prevent excessive temperatures and equipment damage, ensuring operator safety during continuous industrial use.
Q: When and where are electrically heated platens typically used?
A: These platens are designed for indoor, dry industrial environments. They are most commonly used in heating, molding, and lamination processes in manufacturing facilities.
Q: What is the process for maintaining and replacing the heating elements?
A: Maintenance is straightforward, thanks to the easy-access design. Heater replacement involves minimal downtime, allowing operators to quickly access and swap out embedded tubular heaters without dismantling the entire unit.
Q: How customizable are the platens to meet specific operational needs?
A: Electrically heated platens offer versatile customizationincluding dimensions, weight, voltage, display type, and automation gradeallowing customers to specify core requirements based on unique process demands.
Q: What is the expected lifespan and usage capacity of these platens?
A: Engineered for durability, the platens are designed to deliver up to 25,000 operating hours, with customizable capacity to withstand up to 100 tons of pressure in compatible hydraulic presses.
Q: What benefits does optional water cooling provide?
A: Optional water cooling channels help manage and reduce platen temperatures rapidly after heat-intensive cycles, increasing overall process efficiency and equipment longevity.